Based in Orange County, California, South Coast Controls specialises in the design and production of electrical control panels. Operating in a highly specialised industry involving the use of valuable high-precision electronic components, South Coast Controls decided to optimise its inventory management processes with the implementation of two Vertical Lift Modules (VLM) by Modula.
By adopting Modula’s vertical warehouses, South Coast Controls overcame various logistical challenges, improving organisation, optimising space, and increasing operational efficiency. In California, where space is expensive and often limited, this solution was a crucial one for the company.
Space optimisation
One major benefit of Modula’s vertical warehouses is their compact footprint. In fact, South Coast Controls is now able to store inventory valued at approximately USD 2.5 million in just 28 square metres (308 sq. ft.) of space. The company was thus able to concentrate a large quantity of components and materials within a small area, freeing up valuable floor space for other production activities and reducing operating costs.
Organisation and Ease of Access
Modula’s vertical warehouses provide for organised and systematic component arrangement, thus streamlining the workflow and reducing part retrieval and picking time. Each item can be easily located via the integrated management software, allowing the staff to find the necessary items quickly. This is particularly beneficial in the electronics industry, where accuracy and speed are essential for ensuring a rapid customer response.
Component Security and Protection
In the electronics industry, many components are delicate and must be stored under optimal security conditions. Modula VLMs offer delicate components added protection against dust, damage, and unauthorised access. Only the necessary materials are accessible to the operators, thereby reducing the risk of error and increasing the inventory’s general security.
Improved Operational Efficiency
The adoption of Modula VLMs significantly boosted South Coast Controls’ productivity. Thanks to the possibility of automating the inventory management processes and reducing the picking times, the company is now able to respond more quickly to requests from the market. The inventory control and monitoring system also allows for real-time inventory management, reducing disruptions and ensuring constant availability of essential components.
A Flexible and Scalable Solution
Modula’s vertical warehouses offer future-proof flexibility, enabling South Coast Controls to easily expand its storage capabilities whenever necessary, without having to acquire additional space. This flexibility represents a strategic advantage in a rapidly evolving technological sector.
Thanks to Modula’s vertical warehouses, South Coast Controls was able to transform its warehouse into a strategic asset, reducing costs and improving efficiency, while at the same time optimising safety/security and organisation. This case demonstrates how an innovative technology can be a competitive edge, especially in the electronics industry, where space optimisation and precise inventory management are critical factors for market growth and competition.