Complete automation thanks to autonomous mobile robots integrated with Modula storage systems

A 100% automated warehouse with AMR solutions

Autonomous mobile robots for warehouses (AMRs) are devices designed to perform logistics tasks while moving autonomously around the warehouse. These robots integrate state-of-the-art sensors, AI software and digital mapping, which enables them to accurately determine their location in real time.

Automation, which can be obtained through the integration of AMRs and Modula storage systems, is a real game changer in warehouse management. In fact, the integration of autonomous mobile robots and automatic storage systems allows the entire process to become fully automated and highly efficient, with minimal human intervention and streamlined operations.

The practical benefits brought about by AMRs

Integrated solutions for efficient and scalable logistics

Operational flexibility: AMR robots operate autonomously and adapt to their work environment in real time, which makes them ideal for dynamic environments such as warehouses and production facilities where requirements are constantly changing.
Increased efficiency: by optimising routes and reducing transport time, AMR robots significantly increase productivity, enabling operators to focus on higher value-added activities.
Reduced operating costs: by automating repetitive processes, AMRs help reduce labour costs and operating errors, delivering a quick and measurable return on investment.
Improved safety: thanks to their advanced sensors, AMRs are able to detect and avoid obstacles, thus making the work environment safer and reducing the risk of accidents.
Scalability: the introduction of new AMRs is a quick and simple process that enables companies to adapt and expand their automation capabilities in line with evolving operational requirements.

Safety and ergonomics: an advanced working environment

The working environment is safer and more ergonomic with AMRs

Reduced risk of accidents: designed to operate autonomously, AMRs are equipped with advanced obstacle detection and collision avoidance systems that significantly reduce the risk of warehouse accidents.
Improved ergonomics: by automating handling activities, AMRs relieve operators of physically straining tasks, thus improving workplace ergonomics.
Autonomous and smart navigation: AMRs are equipped with an intelligent navigation system that ensures accurate and efficient delivery of goods without human intervention, thereby optimising logistics flows.

AMRs are a versatile, cutting-edge tool that reduces operating costs while also enhancing worker safety and well-being.

Potential applications integrating Modula storage systems and AMRs

Cutting-edge logistics solutions to maximise efficiency

1) Modula Lift with special AMR bay

The new application with special bay and comb tray

This solution combines a Modula automatic vertical storage system with a special bay including a comb tray and an autonomous mobile robot (AMR) which in turn is equipped with a special ROEQ module.

The Modula comb tray is designed to hold up to 9 boxes, which are automatically picked by the AMR robot – with no need for human intervention – and subsequently placed in the warehouse.

The AMRs head to the bay where they collect the items directly from the comb tray that lifts and moves the boxes from their location, thereby simplifying picking and storage operations. The Modula solution is extremely adaptable, as the bay can be configured to hold from 3 to 9 boxes, depending on requirements.
The plastic crate becomes the reference compartment for the WMS in relation to picking activities, while the entire tray is the unit load. This system allows several AMRs to operate at the same time on the same bay, even if they are not adjacent, thereby streamlining operations even further.

Full automation and total safety

AMRs integrated with Modula storage systems move autonomously around the building, serving different departments and areas. The robots are equipped with a 360-degree laser detection system that helps them avoid obstacles and navigate safely, thereby protecting both people and goods. Moreover, operator ergonomics is improved thanks to the ROEQ module, which allows materials to be lifted at different heights. Once picking has been completed, the AMR robot can directly feed other systems, such as tables, conveyors and roller conveyors, which handle incoming and outgoing materials, thus integrating seamlessly into industrial processes.

Technical characteristics

Special comb tray
From 3 boxes (Modula ME tray width 1,500 mm) to 9 boxes (Modula ML tray width 4,100 mm)
Maximum payload: 35 kg per box
Standard box size: 600 x 400 mm
Can be combined with opposite bay and other internal Lift trays as well as standard trays

35-kg tray

	No. of boxes	Box payload in kg	Total payload in kg
ME	3	35	105
MA	4		140
MC	5		175
MX	6		210
ML	9		315

50-kg tray

	No. of boxes	Box payload in kg	Total payload in kg
ME	3	50	150
MA	4		200
MC	5		250
MX	6		300
ML	9		450

2) AMR-assisted manual picking

AMRs are 100% mobile and autonomous systems that represent an alternative to conveyors when it comes to optimising warehouse processes

To make the operator’s job easier, AMRs can be used directly in the bay. In this case, the AMR robot collects the material the operator has picked from the Modula.

Following the instructions given by the Copilot system, which indicates the storage location, the quantities and the operations to be carried out, the operator picks the required products from the tray and places them on the AMR. The robot follows the operator throughout the process, streamlining the workflow by moving autonomously to also serve other departments with no need for human intervention.

3) Automated pallet transport with AMR robots

AMRs for pallet handling and for integration with automated vertical storage systems

AMRs (Autonomous Mobile Robots) offer an innovative and efficient solution for pallet handling and storage optimisation. These robots can move heavy loads in a safe and ergonomic way, without the need for conventional forklifts or pallet forks. The autonomy and precision offered by AMRs improve operating efficiency and help reduce potential safety risks in the workplace.

Integrated pallet management with Modula storage systems

AMRs are designed to work seamlessly with automatic vertical storage systems such as Modula Lift and Modula Pallet.

Transport of pallets to be placed in vertical storage systems

AMRs can receive pallets of goods from different production or reception areas and take them to the Modula automatic vertical storage systems. At the unloading station, the AMRs position the pallets so that the operator can sort the goods and place them in the warehouse. In addition to improving operating efficiency, this automated process reduces the need for human intervention, which helps create a safer work environment.

Pallet handling in various warehouse areas

AMRs can autonomously move pallets between different areas within the warehouse. This is especially useful when the AMR is combined with an automated storage system, such as the Modula Pallet, which allows heavy pallets to be stored vertically without using forklifts or stacker cranes. With AMRs, pallets can be safely moved to the desired storage location, thereby optimising the flow of materials and significantly reducing the need for forklifts, which results in higher operational efficiency.