A new standard of efficiency in the world of industrial dishwashers
Winterhalter, a leading manufacturer of industrial dishwashers and cleaning solutions for the hotel and catering industry, is based in Rayong, Thailand. Always committed to providing high-quality products and services, Winterhalter has embarked on a path of innovation in order to optimise its warehouse management and support the growing demand of its customers.
In 2024, Winterhalter installed a Modula Lift ML50D unit, an automated vertical storage system designed to improve logistics efficiency. This system has been chosen to handle over 600 SKUs, including screws, nuts, plastic components, stainless steel and wires.
Initial challenges and solutions
In the past, Winterhalter used a traditional storage system with roller racks in an area of about 100 m2. This approach had several critical issues:
- Lack of space for new materials.
- Frequent errors in placing articles.
- High consumption of time and resources for storage and picking.
By integrating the Modula Lift, the company has consolidated the entire warehouse into one machine, saving space and improving the picking process. Today, each operation is handled quickly and accurately, reducing working times from 7-8 hours to only 3 hours per day.
Technical features and advantages
The Modula ML50D unit offers numerous advantages:
- Optimised space: 65 dual bay trays maximising vertical storage capacity.
- Throughput and accuracy: the automatic vertical tray warehouse allows the required components to be quickly located and picked, eliminating errors.
- Technological integration: Modula is compatible with barcode readers and will be integrated with Winterhalter’s SAP system, further improving warehouse management.
- Safety for staff: The system reduces manual movement, providing a safer working environment.
Solid results
By adopting the Modula Lift, Winterhalter has achieved extraordinary results:
- Reduction of staff needed for the warehouse from 5 to 2 operators.
- Saving of more than 60% of daily working times.
- Optimisation of space, going from 100 m2 to a much more compact and functional area.
Future prospects
Winterhalter plans to further expand its use of Modula systems, exploring the purchase of new units and completing integration with SAP. This strategy reflects the company’s commitment to continuous innovation in order to offer an excellent service to its customers.
Conclusion
Winterhalter is demonstrating how Modula technology can revolutionise warehouse management by bringing together innovation, efficiency and sustainability. With Modula, the company has redefined its logistics standards, laying a solid foundation for a successful future.