Overview
Founded in 2005 and headquartered in Ningbo, Zhejiang Province, Ningbo Baolan is a leader in the logistics equipment industry with nearly 20 years of expertise. The company has earned a reputation for delivering innovative and intelligent logistics solutions to clients across China, making it a trusted name in the sector.
Initial Challenge
Ningbo Baolan’s warehouse faced several operational and spatial inefficiencies. The use of traditional shelving units to store a variety of items—including automation equipment, carts, and pure metal materials—posed significant challenges:
- Space Utilization: Shelving consumed a large portion of the warehouse, limiting the potential for expansion.
- Material Condition: Items were exposed to dust and environmental wear, reducing their quality over time.
- Inventory Management: High-demand items were difficult to access quickly, disrupting workflows.
- Discrepancies in Stock Records: Misalignment between physical stock and system records led to inaccuracies and increased management costs.
The Search for an Optimized Solution
To address these issues, Ningbo Baolan sought an advanced warehousing solution capable of maximizing storage space, improving material management, and streamlining inventory processes. After careful evaluation, the company implemented a two-story Modula Lift system to store spare parts for post-sale maintenance.
Results After Implementing Modula Lift
The integration of Modula Lift transformed Ningbo Baolan’s warehouse operations:
- Space Savings: The storage footprint was reduced from nearly 30 m² to just 12 m², with the Modula Lift efficiently managing 90% of the company’s inventory.
- Labor Efficiency: The warehouse team size was reduced from two employees to one, optimizing labor costs while maintaining smooth and efficient operations.
- Organized Warehousing: The automated system ensured that materials were stored systematically, preventing dust accumulation and preserving product quality.
- Enhanced Inventory Accuracy: Improved tracking and real-time inventory management eliminated discrepancies between physical stock and system records.
Ningbo Baolan successfully transitioned to a more space-efficient, cost-effective, and organized warehousing process, setting a benchmark for modern logistics management.
Specific Features of Modula Lift
The Modula Lift implemented in Ningbo Baolan’s warehouse is equipped with cutting-edge features to ensure maximum efficiency and user-friendliness:
Dimensions and Configuration
- Height: The system installed is a double-bay Modula Lift with a height of approximately 6 meters, maximizing vertical space.
- Footprint: Occupies only 12 m² of floor space while storing up to 90% of inventory, highlighting its compact yet high-capacity design.
Intelligent Picking Assistance
- Laser Pointer: Projects a precise light spot on the storage location, enabling operators to quickly locate and retrieve items with accuracy.
- LED Bar: Points to the exact tray and column where the item is stored, streamlining the picking process.
- Integrated Display Screen: Shows real-time task details such as item quantity, batch number, and material information, reducing errors during operations
Storage and Weight Capacity
- Tray Dimensions: Each tray offers a customizable width and depth to accommodate various item sizes, perfect for handling spare parts and irregularly shaped materials.
- Load Capacity: Capable of supporting up to 750 kg per tray, ensuring robust storage for heavy items.
Options and Customizations
- Dust and Debris Protection: Fully enclosed design protects materials from dust and environmental factors, preserving product quality.
- Dual Bay Design: Allows simultaneous access to two trays, significantly improving picking speed for high-demand operations.
- Software Integration: Seamlessly integrates with warehouse management systems (WMS) for real-time inventory updates and tracking.
Ergonomic and Safety Features
- Ergonomic Access Window: Ensures safe and comfortable retrieval of items at operator height, reducing physical strain.
- Safety Barriers: Integrated sensors and barriers prevent accidents during tray movement.
- Backup Systems: Equipped with uninterruptible power supply (UPS) to ensure functionality even during power outages.