Project Overview:
Controlpack, a key player in the packaging industry, has recently optimized its warehouse operations with the installation of four Modula vertical warehouses. Designed to manage an extensive inventory of spare parts, the new system enables Controlpack to maximize storage space, improve order accuracy, and accelerate material retrieval. The integration of Modula’s Warehouse Management System (WMS) with Controlpack’s ERP, alongside options like an LED alphanumeric bar and barcode reader, has further enhanced operational efficiency by streamlining picking and preparation tasks. Given the positive impact of the current system, Controlpack is now planning to expand its capabilities even further with the purchase of additional Modula units to support ongoing growth.
Challenges:
Controlpack faced increasing complexity in managing its growing spare parts inventory. The company needed a solution that could effectively utilize available space, support rapid order preparation, and integrate seamlessly with existing systems to ensure real-time inventory control. Additionally, improving material accessibility and reducing manual processes were top priorities to maintain high service levels.
Solution:
Controlpack’s four Modula vertical warehouses with single-bay internal configurations provided the required solution, while several additional features further enhanced operational speed and accuracy:
- Space Optimization and Organization: The Modula units maximized vertical space usage, consolidating Controlpack’s spare parts inventory within a compact area and enhancing order preparation within the warehouse.
- Reduced Preparation and Retrieval Times: The addition of an LED alphanumeric bar and a barcode reader has sped up picking operations. The LED bar guides operators to the correct items, reducing picking errors, while the barcode reader enables fast, accurate item verification.
- WMS and ERP Integration for Real-Time Tracking: The Modula WMS, integrated with Controlpack’s ERP, allows for continuous inventory updates and simplified material tracking, significantly reducing the time spent locating items and ensuring stock accuracy.
Results:
With the Modula system in place, Controlpack has achieved substantial improvements in spare parts management and overall warehouse efficiency:
- Faster Order Preparation and Stock Rotation: Thanks to the LED alphanumeric bar and barcode reader, operators can pick and verify items more quickly, reducing order preparation time and enhancing stock rotation efficiency.
- Enhanced Inventory Control and Accuracy: The real-time inventory updates provided by the WMS-ERP integration minimize stock discrepancies and improve overall inventory management, enabling Controlpack to maintain optimal stock levels without overstocking or stockouts.
- Improved Work Environment and Employee Productivity: The organized storage system and efficiency-boosting features create a more productive work environment, allowing employees to complete tasks more swiftly and focus on customer service.
Conclusion:
Controlpack’s adoption of Modula vertical warehouses, enhanced with an alphanumeric LED bar and barcode reader, demonstrates their commitment to leveraging advanced technology for superior inventory management and operational efficiency. The solution has transformed spare parts management, ensuring faster, more accurate order fulfillment and contributing to overall customer satisfaction. With plans to add more Modula units in the future, Controlpack is well-positioned to continue expanding its inventory management capabilities to meet growing demand.
If your business needs similar improvements in storage and inventory control, get in touch to see how Modula solutions can elevate your warehouse operations.